Harbor Freight Tools Compact Bender Manual

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COMPACT BENDER
FLOOR
38470
ASSEMBLY INSTRUCTIONS & PROJECT IDEAS
Rev 08/00
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
Distributed exclusively by Harbor Freight Tools
®
.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2000 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual
or any artwork contained herein may be reproduced in any shape or form without the
express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
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Summary of Contents

Page 1 - COMPACT BENDER

COMPACT BENDERFLOOR38470ASSEMBLY INSTRUCTIONS & PROJECT IDEASRev 08/00Diagrams within this manual may not be drawn proportionally.Due to continuin

Page 2 - Save This Manual

10PLEASE READ THE FOLLOWING CAREFULLYTHE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEIT

Page 3

Assembly Diagram “B”#38470 Page 1110

Page 4 - Mounting

MAKING HANDLESRound StockTo make handles using round stock, the Square Stop Block (#3) is used rather than the Right Angle Attachment. Use a 10” pie

Page 5

Step 2) Mark off the material as shown below. Insert the stock into the Bender to the rst mark. Bend to 90 degrees. Step 3) You may want

Page 6

Step 5) Bend the stock past 180° until the die on the Outer Handle slides off of the stock. Step 6) Remove the Square Stop Block (#3) and the die.

Page 7

#38470 Page 15Length Inner Diameter

Page 8

LIMITED 90 DAY WARRANTYHarbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrant

Page 9 - Unpacking

MAKING INDIVIDUAL LETTERS OF THE ALPHABETDirections and tips for creating each letter of the alphabet areincluded in the following section. The infor

Page 10 - Assembly Diagram “A”

The Letter “B”Three blanks are required for this letter:• 8-7/8” long• 8-7/8” long• 6” longStep 1) Using chalk mark off 2-3/4” in from each side.

Page 11 - Assembly Diagram “B”

The Letter “D”Two blanks are required for this letter:• 12-1/2” long• 6” longStep 1) Using long blank, mark off 3” in from each side. Then measur

Page 12 - Project Ideas

THANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please complete the owner’s record below:Model___________ Serial No.__

Page 13 - Figure 8

The Letter “F”Two blanks are required for this letter:• 10-1/2””• 2-1/2”Step 1) Using the long blank, mark off 4-9/16” in from one side. Step 2)

Page 14 - Figure 11

The Letter “I”Three blanks are required for this letter:• 5”• 5”• 5-5/8”Step 1) Weld the 5-5/8” blank to the center of each 5” blank. Make cert

Page 15 - Inner

The Letter “M”Two blanks are required for this letter:• 13-1/2” long• 13-1/2” longStep 1) For each blank, mark off 6” in from one side. Step 2)

Page 16 - LIMITED 90 DAY WARRANTY

Step 5) Make a bend at your second chalk mark to 45 degrees. Repeat for the third mark.Step 6) Take the stock out of the Bender. Inser

Page 17

Step 5) Make a bend at your second chalk mark to 45 degrees. Repeat for the third mark.Step 6) Take the stock out of the Bender. Insert the seco

Page 18

Step 2) Set the Right Angle Bend Attachment into place.Step 3) Set the stock in the Bender so that the Right Angle Bend Attachment will bend at th

Page 19 - ° at the rst chalk mark

Step 3) Move the blank to the second mark and bend to 75°. The Letter “W”The letter “W” is formed the same way as the letter “M” on page 21.The Let

Page 20

#38470 Page 2

Page 21 - ° at the rst chalk mark

9. Use the right tool for the job. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. There are certain

Page 22

WARNING: WELDING PRECAUTIONS (Continued)The electrode, and especially the welding rods become very hot during welding. Exercise extreme caution to pr

Page 23

Step 4) Place the Ring Assembly Spacer (#6) inside the arms of the Ring Assembly/Die Receiver (#10) between the back two holes-see Figure 1. Insert

Page 24

How the Holes Are Numbered Throughout this manual, the holes are often identied by a specic number, i.e., the 3rd hole in the Handle.There are ve

Page 25

Placement of DieDies are placed at one or two different locations depending on the bend to be made:• A die can be used in conjunction with the Short

Page 26 - °. Take out the blank

Use of the Right Angle Bend AttachmentYou will want to use the Right Angle attachment instead of the Stop Block when making a right angle or sharp ben

Page 27

StopStep 1) Test and decide the amount and distance of Handle rotation to make the desired bend.Step 2) Place the Stop (#4) into the next

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